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在奶牛場(chǎng)的沼氣利用項(xiàng)目中,設(shè)備品質(zhì)到底好不好,不用靠花哨的宣傳,時(shí)間自然能給出答案。有這樣一家奶牛場(chǎng),用了五年多的黑膜沼氣池、沼氣脫硫設(shè)備,至今仍穩(wěn)定運(yùn)行:黑膜連護(hù)坡用的都還能再頂五六年,沼氣發(fā)電機(jī)用了快1萬(wàn)小時(shí)沒(méi)出大問(wèn)題,最早的沼氣脫硫設(shè)備更是創(chuàng)下了3萬(wàn)多小時(shí)的運(yùn)行紀(jì)錄。今天就借著這個(gè)真實(shí)案例,給大家科普奶牛場(chǎng)沼氣脫硫的關(guān)鍵價(jià)值,以及為啥說(shuō)“能經(jīng)得住時(shí)間考驗(yàn)的品質(zhì),才是真品質(zhì)”。
In the biogas utilization project of a dairy farm, whether the equipment quality is good or not does not need to rely on fancy promotion, time will naturally give the answer. There is a dairy farm that has been using black film biogas digesters and biogas desulfurization equipment for over five years, and they are still running stably. Even the black film used for slope protection can last for another five to six years. The biogas generator has been running for almost 10000 hours without any major problems, and the earliest biogas desulfurization equipment set a record of over 30000 hours of operation. Today, we will use this real-life case to explain the key value of biogas desulfurization in dairy farms and why it is said that 'quality that can withstand the test of time is the true quality'.
對(duì)奶牛場(chǎng)來(lái)說(shuō),沼氣項(xiàng)目的核心是“穩(wěn)定”——畢竟要靠它處理牛糞、產(chǎn)生沼氣發(fā)電,一旦設(shè)備出故障,不僅牛糞處理會(huì)陷入停滯,還可能影響場(chǎng)內(nèi)用電供應(yīng),增加額外成本。而沼氣脫硫設(shè)備,正是保障整個(gè)沼氣系統(tǒng)穩(wěn)定運(yùn)行的“關(guān)鍵防線”。剛從黑膜沼氣池里出來(lái)的沼氣,含有大量腐蝕性極強(qiáng)的硫化氫,要是沒(méi)經(jīng)過(guò)脫硫處理直接通入發(fā)電機(jī),用不了幾百、幾千小時(shí)設(shè)備就會(huì)被腐蝕故障。但這家奶牛場(chǎng)的脫硫設(shè)備能連續(xù)運(yùn)行3萬(wàn)多小時(shí),恰恰說(shuō)明優(yōu)質(zhì)的沼氣脫硫設(shè)備,能從根源上解決硫化氫的腐蝕問(wèn)題,讓后續(xù)發(fā)電系統(tǒng)安穩(wěn)“服役”。
For dairy farms, the core of biogas projects is "stability" - after all, it relies on it to process cow manure and generate biogas for power generation. Once the equipment malfunctions, not only will cow manure treatment stagnate, but it may also affect the on-site electricity supply and increase additional costs. And the biogas desulfurization equipment is the "key defense line" to ensure the stable operation of the entire biogas system. The biogas that has just come out of the black film biogas digester contains a large amount of highly corrosive hydrogen sulfide. If it is not desulfurized and directly fed into the generator, the equipment will corrode and malfunction within a few hundred to thousands of hours. But the desulfurization equipment of this dairy farm can operate continuously for more than 30000 hours, which precisely shows that high-quality biogas desulfurization equipment can solve the corrosion problem of hydrogen sulfide from the root and ensure the stable operation of the subsequent power generation system.
可能有朋友會(huì)好奇,同樣是沼氣脫硫設(shè)備,為啥有的用幾千小時(shí)就故障頻發(fā),這家的卻能撐3萬(wàn)多小時(shí)?核心還是在于品質(zhì)把控。就像這家奶牛場(chǎng)的黑膜,連護(hù)坡用的都選了高品質(zhì)材料,用了五六年還完好如初;沼氣脫硫設(shè)備也是如此,從核心部件的選材到工藝設(shè)計(jì),都朝著“長(zhǎng)期穩(wěn)定”的目標(biāo)打造。優(yōu)質(zhì)的脫硫設(shè)備,脫硫劑吸附效率高、更換周期長(zhǎng),而且設(shè)備的密封、防腐結(jié)構(gòu)設(shè)計(jì)合理,哪怕在奶牛場(chǎng)潮濕、多粉塵的環(huán)境下長(zhǎng)期運(yùn)行,也不會(huì)輕易出現(xiàn)泄漏、部件老化等問(wèn)題。
Some friends may be curious why some biogas desulfurization equipment malfunctions frequently after only a few thousand hours of use, while this one can last for over 30000 hours? The core still lies in quality control. Just like the black film on this dairy farm, even the slope protection is made of high-quality materials and has been in good condition for five or six years; The same goes for biogas desulfurization equipment, which is built towards the goal of "long-term stability" from the selection of core components to process design. High quality desulfurization equipment has high adsorption efficiency of desulfurizer, long replacement cycle, and reasonable sealing and anti-corrosion structure design. Even if it operates for a long time in a damp and dusty environment of the dairy farm, it will not easily cause problems such as leakage and component aging.
對(duì)奶牛場(chǎng)運(yùn)營(yíng)來(lái)說(shuō),沼氣脫硫設(shè)備的高品質(zhì),還藏著“降本增效”的大玄機(jī)。之前業(yè)內(nèi)有人開(kāi)玩笑說(shuō),“早知道這么艱難,當(dāng)時(shí)就不該把品質(zhì)做這么好”——因?yàn)檫@家奶牛場(chǎng)的設(shè)備用了五年,脫硫設(shè)備、發(fā)電機(jī)幾乎沒(méi)出過(guò)錯(cuò),想掙點(diǎn)配件錢(qián)、維修費(fèi)都沒(méi)機(jī)會(huì)。這看似調(diào)侃的背后,恰恰是優(yōu)質(zhì)設(shè)備給奶牛場(chǎng)帶來(lái)的真實(shí)收益:不用頻繁停機(jī)維修,避免了因設(shè)備故障導(dǎo)致的發(fā)電中斷,保障了場(chǎng)內(nèi)用電穩(wěn)定;不用反復(fù)更換配件、維修設(shè)備,節(jié)省了一大筆運(yùn)維成本;而且脫硫效果穩(wěn)定,沼氣發(fā)電效率始終在線,能持續(xù)幫奶牛場(chǎng)降低電費(fèi)開(kāi)支。
For the operation of dairy farms, the high quality of biogas desulfurization equipment also hides the mystery of "cost reduction and efficiency improvement". Someone in the industry joked before, 'If I had known it would be so difficult, I shouldn't have done such good quality at that time' - because the equipment in this dairy farm has been in use for five years, and the desulfurization equipment and generator have almost no faults, so there is no chance to earn some money for parts or maintenance costs. Behind this seemingly mocking situation, it is precisely the real benefits that high-quality equipment brings to dairy farms: no frequent downtime for maintenance, avoiding power generation interruptions caused by equipment failures, and ensuring stable electricity consumption in the farm; No need to repeatedly replace parts and repair equipment, saving a lot of operation and maintenance costs; Moreover, the desulfurization effect is stable, and the efficiency of biogas power generation is always online, which can continuously help dairy farms reduce electricity costs.
從實(shí)際應(yīng)用來(lái)看,奶牛場(chǎng)的沼氣系統(tǒng)是個(gè)有機(jī)整體,黑膜沼氣池的穩(wěn)定產(chǎn)氣,離不開(kāi)高品質(zhì)黑膜的密封、防滲;而沼氣能順利發(fā)電,關(guān)鍵就在于沼氣脫硫設(shè)備的“保駕護(hù)航”。這家奶牛場(chǎng)的黑膜用五六年仍堅(jiān)挺,脫硫設(shè)備運(yùn)行3萬(wàn)多小時(shí)無(wú)故障,兩者配合讓整個(gè)沼氣項(xiàng)目高效運(yùn)轉(zhuǎn),既解決了牛糞污染問(wèn)題,又實(shí)現(xiàn)了能源自給,還形成了“養(yǎng)殖-沼氣-有機(jī)肥”的循環(huán)模式。這也印證了一個(gè)道理:奶牛場(chǎng)選沼氣設(shè)備,尤其是脫硫設(shè)備,不能只看初期成本,更要關(guān)注品質(zhì)和長(zhǎng)期穩(wěn)定性。
From practical applications, the biogas system in dairy farms is an organic whole, and the stable gas production of black film biogas digesters relies on the sealing and anti-seepage of high-quality black film; The key to the smooth power generation of biogas lies in the "escort" of biogas desulfurization equipment. The black film of this dairy farm has remained strong for five to six years, and the desulfurization equipment has operated for more than 30000 hours without any malfunctions. The combination of the two has enabled the efficient operation of the entire biogas project, solving the problem of cow manure pollution, achieving energy self-sufficiency, and forming a cycle mode of "breeding biogas organic fertilizer". This also confirms a truth: when choosing biogas equipment, especially desulfurization equipment, for dairy farms, we cannot only consider the initial cost, but also pay attention to quality and long-term stability.
可能有奶牛場(chǎng)經(jīng)營(yíng)者會(huì)問(wèn),怎么判斷沼氣脫硫設(shè)備的品質(zhì)好不好?其實(shí)很簡(jiǎn)單,看長(zhǎng)期運(yùn)行數(shù)據(jù)就知道。優(yōu)質(zhì)的沼氣脫硫設(shè)備,不僅初始脫硫效果好,還能在長(zhǎng)期運(yùn)行中保持穩(wěn)定,不會(huì)出現(xiàn)運(yùn)行幾千小時(shí)后脫硫效率驟降的情況;而且設(shè)備的故障率低,維護(hù)頻率低,像這家奶牛場(chǎng)的設(shè)備那樣,用幾年都不用怎么大修。反觀那些品質(zhì)差的設(shè)備,可能初期能用,但用不了多久就會(huì)出現(xiàn)脫硫不徹底、部件腐蝕、泄漏等問(wèn)題,反而會(huì)增加后期的運(yùn)維成本和停機(jī)損失。
Some dairy farm operators may ask, how to judge the quality of biogas desulfurization equipment? It's actually quite simple, just look at the long-term operational data to know. High quality biogas desulfurization equipment not only has good initial desulfurization effect, but also maintains stability during long-term operation, without a sudden drop in desulfurization efficiency after thousands of hours of operation; And the equipment has a low failure rate and low maintenance frequency, like the equipment in this dairy farm, it doesn't need much major repairs after several years of use. On the other hand, equipment with poor quality may be usable in the early stages, but it will not be long before problems such as incomplete desulfurization, component corrosion, and leakage occur, which will increase the later maintenance costs and downtime losses.
對(duì)奶牛場(chǎng)來(lái)說(shuō),在當(dāng)前奶價(jià)波動(dòng)的大環(huán)境下,降本增效是核心需求,而選擇高品質(zhì)的沼氣脫硫設(shè)備,正是實(shí)現(xiàn)這一需求的重要途徑。一家靠譜的設(shè)備供應(yīng)商,不會(huì)只追求短期利益,而是會(huì)像給這家奶牛場(chǎng)供貨的廠家那樣,一如既往地把控品質(zhì),甚至不斷升級(jí)優(yōu)化。畢竟對(duì)設(shè)備廠家來(lái)說(shuō),最好的宣傳不是廣告,而是像“運(yùn)行3萬(wàn)多小時(shí)的脫硫設(shè)備”“能用十年的黑膜”這樣的真實(shí)案例,是客戶用時(shí)間驗(yàn)證后的認(rèn)可。
For dairy farms, in the current environment of fluctuating milk prices, reducing costs and increasing efficiency is the core demand, and choosing high-quality biogas desulfurization equipment is an important way to achieve this demand. A reliable equipment supplier will not only pursue short-term benefits, but will continue to control quality and even upgrade and optimize like the manufacturer supplying to this dairy farm. After all, for equipment manufacturers, the best promotion is not advertising, but real cases like "desulfurization equipment that has been running for more than 30000 hours" and "black film that can last for ten years", which are customers' recognition after verification over time.
總結(jié)下來(lái),奶牛場(chǎng)黑膜沼氣池搭配高品質(zhì)沼氣脫硫設(shè)備,是沼氣項(xiàng)目穩(wěn)定運(yùn)行的“黃金組合”。好品質(zhì)從來(lái)不是靠說(shuō)出來(lái)的,而是靠時(shí)間驗(yàn)證出來(lái)的——3萬(wàn)多小時(shí)穩(wěn)定運(yùn)行的沼氣脫硫設(shè)備,五六年仍完好的黑膜,都是最好的證明。對(duì)正在規(guī)劃或升級(jí)沼氣項(xiàng)目的奶牛場(chǎng)來(lái)說(shuō),一定要認(rèn)準(zhǔn)高品質(zhì)設(shè)備,別只圖初期便宜而忽略了長(zhǎng)期穩(wěn)定和運(yùn)維成本。選對(duì)了設(shè)備,才能讓沼氣項(xiàng)目真正發(fā)揮“變廢為寶、節(jié)能提效”的價(jià)值,為奶牛場(chǎng)的穩(wěn)定運(yùn)營(yíng)添一份保障。
In summary, the combination of black film biogas digesters and high-quality biogas desulfurization equipment in dairy farms is the "golden combination" for stable operation of biogas projects. Good quality is never achieved through words, but through time verification - a biogas desulfurization equipment that has been running stably for over 30000 hours and a black film that has remained intact for five or six years are the best proof. For dairy farms planning or upgrading biogas projects, it is important to identify high-quality equipment and not focus solely on initial affordability while neglecting long-term stability and operational costs. Only by selecting the right equipment can the biogas project truly realize its value of "turning waste into treasure, energy conservation and efficiency improvement", and provide a guarantee for the stable operation of the dairy farm.
本文由 沼氣脫硫 友情奉獻(xiàn).更多有關(guān)的知識(shí)請(qǐng)點(diǎn)擊 http://www.yw817.com/ 真誠(chéng)的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識(shí)我們將會(huì)陸續(xù)向大家奉獻(xiàn).敬請(qǐng)期待.
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